When working with bolts, it’s very common to encounter a broken one. But the most challenging is how do you remove a broken bolt without an extractor. Removing broken bolts without extractors can be challenging, but it’s not impossible.
With the right tools and techniques, you can successfully remove a broken bolt and get back to work. There are several techniques you can use to remove a broken bolt without an extractor, and in this article, I will guide you through the process.
Just remember to take your time and be patient, and don’t be afraid to try different methods until you find one that works. So, let’s start with the first method.
How Do You Remove A Broken Bolt Without An Extractor
Breaking a bolt while working on a project can be frustrating. But it doesn’t have to bring the project to a halt. Let’s talk about the ways:
- Use a Bolt Extractor Set
Bolt extractor sets are designed specifically for removing broken bolts. They work by gripping the bolt on the inside and turning it out. To use one, you’ll need to drill a small hole into the center of the broken bolt and then insert the extractor. The set will come with various sizes of extractors to fit different bolt sizes.
- Apply Heat
Another effective way to remove a broken bolt is by using heat. Applying heat to the area around the broken bolt can help to expand the metal and loosen it up. Use a propane torch or heat gun to apply heat to the area surrounding the bolt for a few minutes. Then try turning the bolt counterclockwise. If it doesn’t budge, repeat the process until the bolt comes loose.
- Use Pliers
If the broken bolt is protruding from the surface, you can use pliers to grab onto it and turn it out. If the bolt is flush with the surface, use needle-nose pliers to grab onto the edge of the bolt and twist it out.
- Weld on a Nut
If the broken bolt is flush with the surface, you can weld a nut onto the end of the bolt. This will give you something to grab onto and turn the bolt out. Once the nut is welded on, wait for it to cool down, and then turn it out with a wrench.
- Use a Flathead Screwdriver
Another way to remove a broken bolt is by using a screwdriver. First, place the screwdriver into the indentation on the bolt head and gently turn it counterclockwise. If the bolt is not too tightly stuck, it should come out easily. If the screwdriver is not working, you can also try using a wrench to grip the screwdriver for added leverage.
- Use Vice Grips
If the broken bolt is slightly protruding from the surface, you can use vice grips to grab onto it and turn it out. Clamp the vice grips onto the bolt and turn it out.
- Use a Left-Handed Drill Bit
A left-handed drill bit is designed to turn counterclockwise, which can be used to remove a broken bolt. First, use a center punch to create a small indentation in the center of the broken bolt. Then, use a left-handed drill bit slightly smaller than the diameter of the bolt to drill into the bolt.
As you drill, the bit will catch the bolt and start to turn it counterclockwise, loosening it from the surrounding metal. This technique can be effective, but it can also be challenging to find a left-handed drill bit in the correct size.
- Use a Tap and Die Set
If the broken bolt is stuck in a threaded hole, you can use a tap and die set to remove it. First, use the tap to clean out the threads in the hole. Then, use the die to clean up the threads on the bolt. Once the threads are cleaned up, you should be able to turn the bolt out with a wrench.
- Use Chemicals
There are several chemicals on the market designed to loosen rusted bolts. You can try spraying one of these chemicals onto the broken bolt and letting it sit for a few hours. Then, try turning the bolt out with a wrench.
- Hammer and Chisel
One of the easiest ways to remove a broken bolt without an extractor is by using a hammer and chisel. First, use the chisel to make a small indentation on the bolt head. Then, using a hammer, turn the bolt counterclockwise, and it should come out. You should carefully try to make a notch in the broken bolt. Once you have a notch, use a flathead screwdriver to turn the bolt out.
You may read about – Best Drill Bit for Drilling out Broken Bolts
Frequently Asked Questions (FAQs)
What is the best way to remove a broken bolt?
The best way to remove a broken bolt depends on a few factors, including the size of the bolt, where it’s located, and how it broke. Use a propane torch or heat gun to heat up the area around the bolt. Besides, you can apply a penetrating oil, like PB Blaster or WD-40, to the broken bolt. You can use a screw extractor, also known as an “easy out,” to remove the bolt.
How do you remove a broken bolt with an easy out?
To remove a broken bolt with an easy out, drill a small hole in the center of the broken bolt. Then insert the easy out into the hole and tap it lightly with a hammer to make sure it’s seated properly. Use a wrench or pliers to turn the easy out counterclockwise.
How do you remove a broken bolt from a threaded hole?
If you would like to remove a broken bolt from a threaded hole, at first you need to clean the area around the broken bolt with a wire brush or sandpaper. Then use a center punch to make a small indentation in the center of the broken bolt. After that drill a hole straight down into the center of the broken bolt. Then use a screw extractor or easy out to remove the broken bolt.
What tool is used to remove a broken bolt?
The tool used to remove a broken bolt is called a screw extractor or easy out. It’s a specialized tool that’s designed to grip onto the broken bolt and turn it counterclockwise. You’ll need a drill to create a hole in the center of the broken bolt before you can use the screw extractor.
Final Words
In conclusion, a broken bolt can be a frustrating setback in any project. But how do you remove a broken bolt without an extractor can be an easy process to you now! Some methods may work better than others depending on the situation. So it’s important to be patient and try different approaches until you find the one that works best for you.
